Role of vanadium in powder steels

In today’s knife industry, powder steels are playing an increasingly important role. High wear resistance, toughness and durability – these are the qualities that consumers get from the use of a wide variety of powders. Vanadium, a gray-colored metal that forms strong carbides during heat treatment, plays the most important role in their composition.

Photo source: https://xlom.ru/spravochnik/vanadij-opisanie-primenenie-cena-vanadiya-za-kg

Vanadium is a chemical element designated by the symbol V and atomic number 23. It was discovered in 1801 by Spanish mineralogist A. Del Rio, and then rediscovered in 1830 by Swedish chemist N. Sefström. Metallic vanadium was first produced in 1867, and the first vanadium steel was smelted in England in 1903. And then throughout the 20th century the role of vanadium in metallurgy was constantly increasing.

Vanadium is a very common metal on our planet. It is primarily found in the Earth’s crust, where it is bound to various minerals. In addition to soil, it can be found in seawater, petroleum, humans and animals. Vanadium plays a role in the control of phosphorylation enzymes and is used by bacteria for nitrogen fixation. Vanadium ores, primarily titanium-magnetite ores, as well as carnotite and patronite, are the main source of its extraction. Pure vanadium has high strength, softness, and is not magnetic. It is similar to titanium in most qualities. Vanadium ore is most common in South America, China, and Russia.


Photo source: https://metur74.ru/product/ferrosplavy/ferrovanadi

 

In production processes, vanadium is used in the form of an iron-vanadium alloy (ferrovanadium) with at least 50% of its content. To create the alloy, vanadium and iron-containing slag are reduced with ferrosilicon and lime. The production of this metal takes several steps. During the initial smelting in the blast furnace process, the vanadium remains in the pig iron and is then converted to slag containing up to 25% vanadium oxide. The next step is oxidative roasting with the addition of various acids and salts. Vanadium in the form of metal is obtained by reduction of vanadium oxide. In this process, aluminum or calcium are most often involved, as the use of other substances does not provide the necessary purity of the final product.

For the use of vanadium in powder steel production, its carbide (VC), a binary compound in the form of black crystals, is used. The main reason for its use as the main material in alloying is the formation of hard carbide, which can not only exist on its own, but can also be incorporated into chromium, tungsten and molybdenum carbides to increase their hardness. It can be introduced into the steel in large quantities, which does not adversely affect the uniformity of distribution of small carbides. Thus the amount of vanadium in the alloy can be very large. Its use also improves the heat treatment capabilities, allowing the thermologist to “squeeze” the most out of the steel.

Photo source: https://ukrsplav.in.ua/product/karbid-vanadiya/

A large amount of vanadium in steel also has its disadvantages. First of all, it complicates its grindability and increased scale formation. These features of vanadium make “powders” difficult to process and sharpen, and the higher its content in the composition, the more difficult it is to achieve the result. Mechanical processing of high vanadium steel requires professionalism, extensive experience and the strictest possible adherence to technology.


Photo source: https://www.zat24.com/2018/02/cpm-15v.html

 

For “ordinary”, non-powder steels, the limit is up to 12%, for powder steels – up to 15% of the volume. To improve the properties of such alloys in the last twenty years, metallurgists have begun to use alloying with niobium and nitrogen, which somewhat facilitate further processing. It is also important to remember that an increase in wear resistance is always accompanied by deterioration of other qualities of specific alloys. For example, powder steels with vanadium content in the limits of 10% retain mechanical properties well, but already at 15% their strength drops by about 30-40%, and impact toughness more than twice.


Source: https://masternozh.ru/shop/klinok-89-vanax-75-/

The largest amount of vanadium is contained in modern powder steels: S390, K390, CPM 15V, Vanadis 10, ASP 2060, S60V, S90V, M398, Maxamet and others. The most popular ones contain somewhat less: CPM 20CV, M390, CPM S35VN, Elmax. Thus powder steels can be divided into stainless steels with high chromium content, which most often have good wear resistance and strength, and are quite easy to work. But at the same time contain an amount of vanadium within 6%. And also on steels with a low amount of chromium and low corrosion resistance, as well as increased brittleness, but at the same time with extreme wear resistance, due to the vanadium content up to 15%. Yet any percentage of this metal in the “powder” results in positive compositional changes. The concept of “wear resistance” in powder processed steels is directly correlated with the vanadium content there. It is this metal that drives modern knife steel production technology forward.

The five main ingredients of good sharpening

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From novice sharpeners you can often hear the question: “What is needed for good knife sharpening?”. A comprehensive answer is required, and there are five factors that have a key influence on the results of the work:

  1. .
    Quality sharpening device

  2. Suitable abrasive

  3. Knowledge of steels.

  4. Knowledge of sharpening methods and techniques

  5. Know how to sharpen knives (work skills)

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Let’s review them in order.

1. Sharpening device

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In the past, when sharpening knives by hand, the basic skill of the sharpener was the ability to maintain the desired angle while applying minimal pressure to the abrasive. This was a skill achieved through thousands of repetitions of the same movements, over a long period of time. However, with the advent of controlled angle sharpening machines, this skill has lost its power. Now the device itself creates the stability of maintaining the angle. And the sharpener just needs to find the right equipment for the job. It must meet several important criteria: ease of setting the sharpening angle, high speed of abrasive change, and ease of turning the knife in the clamps.

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TSPROF offers a full line of these machines. From the professional device Profile K03 Pro with electronic angle meter Axicube, to the most compact home – Blitz Pro. There are also devices with high mobility: Kadet Pro and TSPROF Pioneer. Now the sharpeners only need to make a choice, matching the device to their needs. All machine parameters can be found on our website.
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2. Selecting the appropriate abrasive

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We live in an era of maximum diversity in sharpening abrasives. It is hard to imagine that 100 years ago, all tasks were solved using only natural stones. Today, the market offers water and oil stones made of silicon carbide and aluminum oxide; diamond and elborium stones on galvanic, metal, organic, rubber and polymer bonds.

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With this choice, the main task of the sharpener to pick up the abrasive under the steel. And if with hard steels (including powder steels) everything is quite simple – diamond or elbor on the bond that the sharpener subjectively likes. But when selecting bars for the softest steels, first of all on cheap kitchen knives, there are difficulties. It is the most “simple” knives that cause the greatest problems in sharpening and require the maximum labor input. If a sharpener wants to become a master, he will have to acquire a wide pool of different abrasives and flexibly change them depending on the reaction of the steel in the process of work.

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However, there is an “easy” way – to buy any knives only from proven and quality manufacturers, giving preference to modern powder steels. In this case, it will be possible to use only one extended set of “superabrasives”. For example, such as TSPROF Alpha rubber-bonded diamond stones, which can be purchased on our site.

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3. Knowledge of the chemical compositions of knife steels

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Just like with abrasives, there is now a maximum selection of modern metals on the market that are used on knife blades. From the “simple” 420 stainless steel, to the most “advanced powders”. Knowledge of their chemical composition plays an important role, as it allows you to understand even before sharpening the approximate level of their heat treatment (hardness), and hence the degree of toughness/strength. These are very important criteria on which the choice of abrasive depends.

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Ductile, soft steels can behave unpredictably. It is not recommended to sharpen them with diamonds and elbors on an organic bond, as the abrasive in such work will quickly get sallow and lose grain. Also on these steels it is necessary to use diamonds on galvanic bond with caution, as it is possible to carve them out, especially with rough rough roughing stones, at small grinding angles. The best abrasives for such knives are ceramic-bonded aluminum oxide stones, including vacuum-sealed ceramics.

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Also, great care should be taken when sharpening hard carbon steels such as P6M5, P18, CVG, 9XS, etc. with diamond stones on any bond. These metals are often brought by manufacturers to the hardness limit of 63-65 HRC and can be pitted.

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The case with powder steels is somewhat simpler. Virtually all of them, provided that heat treatment standards are met, can be easily sharpened with diamonds on virtually any bond.

4. General knowledge of sharpening methods and techniques

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If you have a good knife sharpener and quality abrasives, as well as knowledge of knife steels, the next step is to gain knowledge of the sharpening process itself. The most important points here will be the rules of positioning the blade in the clamps, choosing the angle of sharpening according to the purpose of use of the knife, methods of deburring, the use of step sharpening, sharpening in the lens and many other nuances. You can get all this knowledge from the videos on our YouTube channel.
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5. Knife sharpening skills

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All of the previous elements add up to the main skill – the ability to use a sharpening machine and abrasives. Modern devices do a lot for a person and help even a beginner. But this does not exclude the need to have a “set” hand, to sharpen without pressure on the abrasive, to be able to reprofile the blade and correct possible irregularities of the factory approach (so-called “locksmithing”). In addition, a master sharpener knows how to deal with over-hardened or too soft steels, remove foil burr, know how to create the most transparent mirror on the approach, etc. Understanding of all these moments comes with experience. And it is experience that transforms all of the above factors into sharpening skill.

TSPROF Glossary

For those new to knife sharpening, we have prepared a brief glossary of our product names and product details.

Axicube
– The world’s first specialized electronic angle gauge for sharpening. It has two versions Axicube-I – integrated in the abrasive holder and Axicube One, used independently. In addition to sharpening, Axicube One can be used in construction, wood and metalworking and other areas.


TSPROF Blitz is TSPROF’s most compact sharpening device, folded to fit in a desk drawer. Allows you to sharpen any knife with a blade length of up to 280 mm and a thickness of up to 4.5 mm. Equipped with a unique system for setting the sharpening angle without the use of a rack and pinion elevator.

Abrasive Holder
– A special device for attaching abrasive stones to a rod. The holder is always connected to the sharpening angle adjustment system and is always in the hands of the sharpening machine operator. It is used in all TSPROF brand sharpening machines.

Angle stand
– The upright part of the Kadet Expert and Kadet Pro sharpeners. It supports the swivel unit in which the knife is fixed. The angle of sharpening is adjusted by moving the swivel unit on the stand. Can be folded for easy transportation.

Зажим
– A single or paired device for securing knives and other tools in sharpening machines. It allows the blade of the knife to be held securely in place so that a stable angle is maintained during sharpening.

TSPROF Kadet
– TSPROF brand sharpening device. It is characterized by high mobility: it has a weight of 2100 g and can be disassembled into a transportable state without the use of special tools. In the Kadet Expert modification the sharpening angle was set with the help of an arc stand. The Kadet Pro version is equipped with a rack and pinion elevator.

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Насадка для заточки в линзу
– A special attachment for sharpening knives “in the lens”, i.e. convex approach geometry. Both customizable and non-customizable attachments are available. The latter can have either a single angle range or multiple angles.

Swivel mechanism
– is a special mechanism of the sharpening device, by means of which, during the sharpening process, the knife is turned without re-installation in the clamps, while maintaining the set angle. All TSPROF devices are equipped with a turning mechanism.

TSPROF Profile
– TSPROF sharpening device. Universal machine for professional sharpening of knives with blades of any size. This device is used by many professional knife makers and sharpeners both in Russia and abroad.

TSPROF Pioneer
– TSPROF sharpening device. It is characterized by its compact size and wide functionality. It can sharpen any knife with a blade length of up to 250 mm and a cutting edge thickness of up to 5 mm.

Подставка
– A base for sharpeners that allows them to be placed on the surface of a work table. It can be monolithic (made of a single piece) or folding (made of several interconnected elements).

Swivel lever is a special locking device on TSPROF machines that locks the swivel frame in a horizontal position. It can be located either on the side of the slewing gear axis or above or below it.

Tekhnostudiya Profil (TSPROF) is a Russian manufacturing company founded in 2012 in Izhevsk, Udmurtia. One of the world’s leading manufacturers of handheld knife sharpening devices. As of 2024, the #1 manufacturer in Russia.

Sharpener’s Dictionary

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Friends! We have compiled a brief dictionary of hand sharpening for you. It is intended to give the novice sharpener a first glimpse of the common terminology of the sharpening craft.

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The dictionary is not of the academic type. The terms do not pretend to be absolutely accurate, but only approximate the slang terms accepted among sharpeners. The terms are not intended to be academic.

A

Abrasive
a hard, fine-grained material used in grinding, polishing, and sharpening metals. Modern abrasives for sharpening knives are divided into synthetic and natural. The most popular are: aluminum oxide, silicon carbide, diamond and elboron powders.

Almaz
mineral, cubic allotropic form of carbon. Refers to the most popular abrasives. It is used both in the form of hard bars on various binders, and in the format of polishing pastes.
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B

Baudryd.
– aluminum oxide abrasive stone. It is designed to clean and improve the surface performance of other abrasives, primarily on the hardest possible, metal-bonded abrasives.

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Bolster
– a special insert between the blade and the handle of the knife. It differs from the garda in that the bolster is not intended to protect the hand, but prevents dirt from getting inside the groove of the handle.

B

Visual sharpening inspection is a method of monitoring the condition of the cutting edge during the sharpening process. It can be carried out both with the help of optical devices (magnifying glass, microscope) and without them (“glare sharpening”).

G

The guard is the part of the knife responsible for hand rest. On a knife, it is located between the handle and the blade or between the heel of the blade and the handle. It is designed to protect the hand from slipping on the blade during a stabbing or chopping blow.

GOI
– polishing paste based on chromium oxide. It is used in mechanized sharpening for finishing operations on a felt wheel. In manual knife sharpening it is used with lappers.

Grinder.
– An electrical device designed for grinding, machining, and cutting metals. It is widely used in the mechanized sharpening of knives and other tools, mainly in “coarse sharpening” (see
coarse sharpening).

D

Abrasive holder

Finishing
– The final stage of knife sharpening, in which the pads are polished and deburring is completed (see
deburr). It can be carried out both with the use of hard-bonded sharpening stones and with the use of polishing pastes on various lappers. Duration and thoroughness of finishing operations depend on the purpose of the knife and requirements to its working qualities.

Z


– A single or paired device for securing knives and other tools in sharpening machines. It allows you to securely fix the blade of the knife, so that a stable angle is maintained during sharpening.


A folding knife lock is a special device for securing the blade on a folding knife. Locks have many different designs and are characterized by their ease of use and durability.

Bar contaminationparasitic risk).
).

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Sharpening device (for manual sharpening) is a special device for sharpening knives and other tools. The main technical feature of such a device is the stable retention of a given angle of sharpening and the creation of maximum symmetry on both sides of the approach.

Burr
– deformed metal on the edge of the blade being sharpened during machining. The work of removing the burr is the main purpose of sharpening operations, and the quality of its removal, one of the main criteria for assessing the overall quality of sharpening.

Grain (abrasive) is a particle of abrasive material in the form of crystals and their fragments. It is the main element of the abrasive and is directly involved in the processing of metal.

Grit of an abrasive bar (grit) – a characteristic of a particular set of grains, expressed by the size of the main fraction, which predominates in mass, volume or number of grains. By grain size, abrasives are classified as coarse (roughing), for basic sharpening and finishing (finishing). It is measured according to various systems of standards: GOST, FEPA, JIS, ANSI, etc.

K

Silicon carbide – a binary inorganic chemical compound of silicon and carbon. The chemical formula is SiC. One of the most widely used materials in manual knife sharpening. It is used in hard (most often ceramic) bonded bar format. Can be used with both water and oil.

Carriage.
sharpening chisels, chisels, planer knives and other carpentry tools. Allows you to set the tool on top of the abrasive plane, fix the necessary angle and sharpen it on “full-format” sharpening stones.

Kitchen knife is a specialized knife designed for food preparation. It can come in a variety of sizes and blade thicknesses. It is the most commonly sharpened item.

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Convex (convex)
– geometry of the knife blade, in the form of a convex lens. It allows the knife to perform forceful work on hard materials with the use of less effort in contrast to the V-shaped geometry of descents, and also demonstrates high strength when working “on the break”. Such blades, with a large thickness of the edge (from 4 mm) can not only cut, but also chop.

L

Lens.
– A slang term for sharpening into convex (convex) geometry. (see
convex).
).

M
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Sharpening Oil
– a specially formulated liquid, a type of lubricating-cooling fluid (coolant) designed to improve abrasive sliding during manual sharpening.

Abrasive Cleaner Oil is a specially formulated liquid designed to clean hard bonded abrasive stones from sludge (residue from cut metal and lubricating fluids).

Microfeed (microbevel) is the lower part of the feed that forms the cutting edge. It is sharpened to a blunter angle than the undercut above it. It is used to increase the strength of the cutting edge during forceful work.

Musat is a hand tool in the form of a metal or ceramic rod designed to quickly sharpen and straighten the cutting edge of a knife. Most often created from aluminum oxide, steel, as well as diamond powder on a galvanic bond. Produced in various sizes, it is used for dressing kitchen knives as well as tourist, folding and hunting knives.

H

Judge.
– a natural abrasive, a mixture of corundum (alpha aluminum oxide) and magnetite (black magnetic iron oxide Fe3O4). In specialized jargon, an electric sharpening device with one or two abrasive wheels.

Lens sharpening attachment.
– a special device for sharpening knives “in the lens”, i.e. convex approach geometry (see
Handle pads are special strips fixed on the knife handle to increase grip comfort. They can be made of various materials: wood, horn, polymers, rubber, etc.
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Stainless steel is steel that has been alloyed with chromium (Cr) to improve the corrosion resistance of the metal. It was first patented in 1912. The amount of chromium required to designate a steel as stainless is in the range of 12-20%.

Knife.
– stabbing,
cutting and
Chopping
tool, the working part of which is blade -a strip made of hard material (in most cases metal), with a blade that is sharpened on one or both sides. Knife sharpening is the main function of modern manual sharpening devices.

About

Roughingcoarse sharpening).
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The edge of a knife is the opposite edge of the blade that is not sharpened. On the blade has the greatest thickness and is the basis of mechanical strength of any blade product.

Aluminum oxide (Al2O3) is a white refractory substance, a binary compound of aluminum and oxygen. It is used for sharpening in the form of artificial corundum (electrocorundum). One of the most popular abrasive materials for manual sharpening. Most often used in the form of ceramic and magnesia-bonded stones and polishing pastes. It is used for processing steel with hardness up to 63 HRC.

Optics for sharpening – optical devices of various powers used to monitor the sharpening process. These include magnifying glasses (loupes) as well as optical and electron microscopes. Allows you to visually monitor the state of the approach and cutting edge of the knife, the course of deburring, the size of the sharpening risk, etc.
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Hunting knife is a kind of knife used for hunting. It has a fairly large strength and thickness of the blade. Varieties of hunting knives are: skinning knives, camp knives and knives for catching game.

P

Parasite Risk
– traces (scratches) arising on the blade’s base as a result of working with an abrasive “contaminated” with grain of a larger fraction. Such a risk is detected by visual inspection of the underfeed with optical means (see
visual inspection of sharpening).
).

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Polishing Paste.
– is a special abrasive composition designed to grout various damages on metal, ceramic, glass and other surfaces. The composition is characterized by a viscous consistency, can be made on the basis of water, fats, polymers. In manual sharpening it is used at the stage of knife finishing (see
finishing).
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The turning mechanism is a special mechanism of the sharpening device, by means of which, during the sharpening process, the knife is turned without re-installation in the clamps, while maintaining the set angle.

The garter
– the part of the blade below the descenders that forms the cutting edge. It is the formation and maintenance of the angles of the blade, is the main purpose of the application of any sharpening devices.

Powdered steel is steel ground to powder that undergoes a process of atomization, crystallization and baking. As a result of this processing cycle, the so-called “powder remodeling” takes place – the steel receives a large amount of carbides, and can be alloyed with additional elements in greater quantities than standard rolled counterparts.

Printer (in manual sharpening) is a special bar designed to apply polishing paste to its surface. It is used with diamond and elborovyh pastes, as well as pastes based on aluminum oxide, chromium oxide, etc.. It can be made of various materials: wood (oak, ebony, lime, etc.), metal (cast iron, copper, bronze), getinax, glass, etc.
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Natural Abrasive
– Natural stones with high abrasiveness, capable of shearing metal in the sharpening process. They belong to various geological rocks: slates, quartzites, sandstones, etc. Until the early 20th century, they were the main abrasive materials for home and industrial sharpening.

The blade sharpener is a special sharpening device with a V-shaped abrasive arrangement. The knife is sharpened by pulling the blade between the abrasives, which can be either ceramic or diamond-coated metal.

The blade’s heel
– (from
pęta “thick part, heel”), ricasso (ital. ricasso), choil (English.choil) – not sharpened part of blade, adjacent to guard or directly to the hilt of blade weapon or tool. In manual sharpening, the presence of a heel plays an important role, as it allows you to use it to fix the blade of the knife in the clamps.

P

The pivot frame is the part of the sharpening device to which the clamps that secure the knife are attached. It is made of metal. In most cases, the frame is designed to allow the clamps to slide along its length for easy knife retention.

The cutting edge (of a knife)
– The edge of the blade which, when in use, creates the line of contact between the blade and the surface to be cut. It is formed by the two sides of the lead, or in the case of single-sided (“chisel”) sharpening, the lead and the plane of the blade.

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Ricasso
– unsharpened part of the blade (see

heel of the blade
).

The pivot lever is a special locking device on TSPROF machines that locks the pivot frame in a horizontal position. It can be located either on the side of the slewing gear axis, or on the top or bottom of it.

C

Knife Taper the thickness of the blade at the edge of the transition of the escapement to the undercut. It is measured in fractions of a millimeter. Thickness of information – this is one of the most important indicators of the cutting qualities of the knife, because immediately after the initial cutting through any material cutting edge, the plunge of the blade to the depth of the descent is due to the information. The smaller this value is, the less force (“easier”) the knife cuts with.

The chamfers.
– is a structural element of the blade, formed at the stage of locksmithing of the workpiece. It is intended to increase the cutting properties of the knife. It is a narrowing of the metal plate of the blade to the cutting edge. Chutes can have a wide variety of shapes, but most blade products use three shapes: straight, concave and convex.

Folding knife.
knife whose blade retracts into the hilt. Today there are many designs of hilt and ways of fixing the blade in it.

Straightening glass – a special tempered glass designed to align abrasives by rubbing a bar against its surface. Alignment can take place with abrasive powders (silicon carbide, aluminum oxide, and various polishing pastes).

Stage sharpening.
– A special angle-increasing sharpening method that adjusts the angle by a fraction of a degree after each abrasive change. It allows a more precise abrasive exit on the cutting edge and faster sharpening of the knife compared to standard sharpening. Can also be used to remove “foil burr” (see
The technological barrier (in manual knife sharpening) is a method of removing a persistent, “foiled” burr by moving an abrasive bar across the surface of the knife’s cutting edge at a 90-degree angle.

The sharpening angle is the angle formed by the edges of the blade’s approach. The most important parameter for the cutting properties of blade products. The formation of an identical and geometrically correct angle of sharpening on both sides of the approach is the main goal of sharpening knives and tools.

Carbon steel (carbon)
– A tool or structural steel containing no alloying additives. It is divided into low carbon (up to 0.25% carbon), medium carbon (0.25 to 0.60% carbon), and high carbon (0.60 to 2% carbon). It is susceptible to corrosion and requires maintenance.

Angle gauge (in sharpening)
– A measuring tool designed to determine sharpening angles. It can be either mechanical or electronic, such as the specialized TSPROF Axicube
E

Elbor (borazon, cubic boron nitride).
– superhard abrasive, belonging together with diamond to the group of so-called “superabrasives”. It is able to quickly process any steel of hardness up to 70 HRC. It is used in abrasive bars on various bonds (metal, galvanic, organic, etc.), as well as in the form of polishing pastes.

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W

Sharpening is the saturation of the surface of a material with abrasive (mostly paste-like) materials. It is used in molding and lapping work in production and in the repair/restoration of geometric dimensions of mainly hard metal bodies. At manual sharpening is used in work with cast iron, copper, brass and other lappers.

The hinge unit (w/u) is a part of the sharpening device that holds the abrasive holder rod at a given angle and allows it to make longitudinal-sliding movements on the knife feed.

Sludge (when sharpening)
– crushed particles of cut metal, which remain on the abrasive and the blade feed as a black mass.

F

Foil burr is a type of burr that does not separate from the cutting edge during sharpening. It occurs in the presence of defects in the heat treatment of the steel of the blade. To remove it, it requires the use of special techniques: step sharpening or technological barrier.

What are arkansas rocks

Arkansas is considered one of the best natural stones for finishing the cutting edge of knives and other tools after basic sharpening. Arkansas is essentially a specimen of crystalline silica (fine-grained quartz, microquartzite) consisting of interlocking crystalline grains ranging in size from 1 to 6 microns. It is usually white, bluish or yellowish in color, with a waxy luster and a shell fracture. However, there is also a black variety of this mineral. as well as several gray ones with spots and streaks. Arkansas is one of the purest quartz rocks with SiO2 content within 99.5%. The remaining impurities, contain minor amounts of aluminum (0.02%), boron (0.0005%), calcium (0.03%), magnesium (0.05%), and manganese (0.0007%). In terms of foreign matter, Arkansas is purer than rock crystal. It is also characterized by very strong bonds between the grains, which form a homogeneous structure that ensures clean sharpening. Arkansas stones are divided into four types according to their hardness: Arkansas Soft, Hard Arkansas, Black Arkansas, Translucent Arkansas.

Arkansas Soft is a gray stone with dark “veins”. It is a microquartzite (novaculite) rock. It works effectively on most steels. Characterized by high grain uniformity and cleanliness of work.600-700 grit (according to JIS system) Used for basic and pre-finishing sharpening.

Hard Arkansas (geologic species – novoculite) – comes in a variety of shades and colors. Type of work is pre-finish sharpening. The grain size for natural stones is approximately JIS 2000. Grain hardness is high. Works with oil, does not require soaking.

Black Arkansas – has color shades ranging from dark gray, to black. Stone for finishing. Grain size for natural stones is approximately JIS 3000 – 5000. Works with oil, does not require soaking. The structure of the stone is very dense, microcrystalline.

Translucent Arkansas (Translucent Arkansas) – comes in a variety of shades from light gray to white with a yellowish tint. The type of work is finish finishing. The grain size for natural stones is approximately JIS 4000 – 6000. Works with oil, does not require pre-soaking. The structure of the stone is very dense.

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When sharpening knives, Arkansas stones densify the structure of the metal, this is especially evident with prolonged use and the longer it is, the more pronounced the effect. It is noticeable first of all on carbon steels with hardness below 58 units on the Rockwell scale. The so-called “nagarting” occurs, the steel at the point of machining receives an increase in wear resistance. This effect is considered controversial in the sharpening community and is not scientifically proven. However, in practice, when using a knife, the increase in sharpness retention time after micro-quartzite treatment is very noticeable. On harder steels “nagartovka” is less pronounced and does not give a significant increase.

Arkansas stones show good results and when working with polishing pastes based on aluminum oxide, for example, paste Luxor. Paste, applied to the oiled surface of the stone allows you to spend less time on sharpening, increasing the speed of metal removal. And given the extremely low, almost imperceptible rate of wear of this abrasive, it becomes virtually “eternal” lapping, with excellent retention of the plane of the working surface, without the formation of workings. Arkansas stones give a premium level of sharpness and at the same time can work for many years, passing on the inheritance to a new generation of sharpeners.

Workplace organization

You may believe it or not, but a properly organized place allows not only to prevent damage and improve the quality of sharpening, but also to reduce fatigue, which will allow you to enjoy the process to the fullest.
Of course, we understand that it depends on everyone’s taste and preferences, so we suggest you to take a generalized look at this issue together with us, but listen and try it at least for a while.123

Where to start?

It all starts with the desktop. Since school days, we know how important it is that the table corresponded to the growth, and therefore correctly matched in height, and conditionally speaking was just above the level of the solar plexus, of course the table should not wobble, and it is best if it will be installed on the level. The table top also requires special attention, as-nevertheless, the skinning process with the removal of a large amount of metal involves the use of coarse-grained abrasives, the presence of which on the surface leaves traces that spoil the aesthetic appearance, in this case, the table top should be made of stainless steel or chipboard, finished with plastic or laminate with a high index of operational wear resistance and impact resistance, often, the thicker the layer of coating, the more resistant to water, household chemicals, oils and solvents surface, which allows you to make the table top. The thickness of the table top can start from 16 mm, but in order to ensure that the surface does not change its plane during prolonged exposure to heavy objects, it is preferable to choose a thickness of 38 mm. The depth can be different, the standard is 60 cm, note that the greater the depth, the farther you can place the sharpening device.

The second, no less important point is the chair, the most suitable for long-term work will be an adjustable chair or swivel chair, allowing the sharpener to take any comfortable position when working, an extremely pleasant addition will be armrests. Don’t forget that correct and comfortable seating is the basis for pleasant work and a guarantee of low fatigue, and as a bonus, no back pain and good health.

Lighting.

Natural light is extremely important, it gives diffused and uniform rays, which provides undistorted perception of colors, if the lighting is lateral, then make sure that the shadow does not interfere with the control of the process. If there is no natural light, then artificial light will come to the rescue – it should be as much as possible, it will reduce the load on the eyes, because in the twilight it is difficult to perform a high-quality finish. Thanks to the use of plafonds as a light source, the light will be soft and diffused, and for spot lighting, a hinged soffit or luminaire is installed.

Tool positioning

Racks and sectional wall organizers allow you to take out of the cell items without touching the rest, they are visually faster to find the necessary, this method of arrangement of tools is highly recommended in regions and rooms with high humidity, unfortunately it will not help from dust, but will facilitate the process of cleaning.

The arrangement of items on the table should be constant, so that the sharpening machine is accustomed and can take them during work, without wasting time looking for them, with measuring tools placed separately from the rest, abrasive tools for processing, semi-finished products from finished products. It is best to organize the location on the left hand for right-handers and on the right hand for left-handers – oil abrasives, angle gauge, magnifying glass, microscope and everything fragile, this place is used less often and thus cases of falling and not observing abrasive hygiene is reduced to a minimum, respectively on the other side to arrange – a container for sludge and water abrasive, wipes, spray, coolant, oil can and everything else. It is recommended to use a sludge container with a side, so that splashes and sludge from the sprayer do not get on the attached surface.

Room temperature.

It all depends on the time of year and personal preferences, the main thing is to be able to work without outerwear that restricts movement, and it is equally important to organize good ventilation.

The article was prepared by Vladislav Kurkin specially for Technostudio “Profile”.

Blade cross-section

The main functional part of a knife is its blade. It is thanks to the blade, the knife performs a variety of work and it is on the blade is the main load. And its sharpness in turn is due to a number of factors, the most important of which:

  • quality of steel
  • quality of mechanical and heat treatment
  • compliance with correct geometry
  • quality of sharpening

So, let’s divide the blade in half and consider the possible shapes of its cross-section, the main ones include three:

  • wedge-shaped
  • curved lens
  • convex lens

The other types are secondary and derived from the three cross-sectional types listed.

Cuneiform cross-section

A simple wedge is considered the classic form. Its peculiarity is that the planes of the blade converge and form a sharpened edge. At small angles of sharpening can achieve incredible sharpness of the blade, but if the quality of steel will be insufficient, such a blade will easily crumple or crumble when in contact with hard material.

1. Strict Wedge

2. A wedge with a lead

3.4. Flat-conical section

5. Double wedge

6. Wedge with a lead and wedge-shaped shank

7.8. Double-edged section

9. Double-edged cross-section with subsets

10. Combination of double-edged section with flat central part

11. Combination of conical section with truncated cone

12. и 13. Section in the form of a unilateral wedge – right-sided and left-sided, characteristic of the knives of the peoples of the North

Concave cross-section

The concave cross-section (lens) allows to achieve the finest sharpening. The value of the angle of the edge decreases as it gets closer to its tip, the thickness of the blade in this part also tends to zero. This is the main limitation in the use of the classic concave wedge, because such a blade can be stained even when cutting soft wood.

1. Razor section (dangerous razors)

2. 3. Widespread form of cross-section of modern hunting knives

4. Cross-section of the Russian saber

5. Characteristic form of section of medieval swords (combination of wedge-shaped blades with a wide concave chisel)
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6. 7. Section of rapiers, bayonets, stilettos, conchars – stabbing weapons

Convex cross-section.

The convex lens (convex) is best suited for hard materials: chopping bones, branches and trees, burnt and horny limbs, etc. This cross-section is found in axes for chopping wood, combat swords and daggers, cleavers. The knife should be sharpened at a certain angle, which depends on the purpose of the tool.

1. Classic convex wedge (a cross-section characteristic of some Eastern longbow weapons)

2. Flat-convex wedge (cross-section, often found on Japanese samples of cold weapons, on some hunting knives)

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3. Combination of flat-concave cross-section with convex shape of descents (sharpening)

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4. Combination of flat-conical cross-section with convex form of descents

5. Lenticular cross-section (some samples of ancient swords and daggers)

6. Combination of wedge with convex shape of descenders

Having considered the types of cross-section it is possible to draw a conclusion:

  • Lower blade sharpening angle – less effort to go deeper into the material
  • Larger blade sharpening angle – more effort required
  • Lower angle of sharpening – less blade strength
  • Higher blade strength – more effort to cut


Thus large angles are needed to cut hard materials, while for cutting soft materials the angle will be much smaller. After studying the types of blade cross-section it becomes clear that for the use of the knife, it is necessary to consider the geometry of descents and angle of sharpening as the most important factors that provide comfort of work and quick results.

Chop, chop, chop, chop.

So why do we sharpen, bring to a mirror shine and perfect sharpness of our knives? Of course, to make us feel comfortable, pleasant to use them. Today we will talk about the correct grip of the knife, cutting techniques and maintaining sharpness.

First of all, it’s worth briefly mentioning what kind of knife to choose for this or that product.

  • The chef’s knife is our most important and indispensable kitchen knife. Its blade length can vary from 6 to 12 inches (15.24 cm to 30.48 cm). The standard size is 25.40 cm. It can be used to peel, cut and chop vegetables, fruits, process meat and almost any kind of food. Also chef’s knife is called a Santoku knife – which has the geometry of a goat’s leg.
  • Slicing knife (Slicing knife) – has a long, thin blade and is designed for cutting raw fish, vegetables and fruits, cutting thin slices. The blade is usually 20.32 cm long.
  • Carving knife, can go with fork (Carving knife and fork) – knife, with a long narrow blade, used for slicing hot roasts. It is often paired with a fork (Roasting fork), which has two long tines to hold the food. It should have a comfortable handle, preferably with a safety catch to protect your hands.
  • Fruit and vegetable peeling knife (Paring knife) – designed for peeling and cutting fruits and vegetables. It is light, sharp, with a short, stiff blade. Its blade is usually only 5.08 cm long. – 7.62 cm.
  • Serrated knife (Serrated knife) – The “teeth” of this knife can slice fragile and delicate foods such as bread, moist muffins.
  • Sole filet knife – This knife is designed for cutting into fillets of fish or meat. It has a long, thin and flexible blade.
  • Boning knife (Boning knife or Deboning knife) – has a long, non-bending blade, 8.89 cm – 15.24 cm long, has a curved blade point that can reach the joints of meat and poultry.
  • Butcher knife or Cleaver – The thick and heavy blade of a hatchet is used most often for chopping bones. The back or side surfaces can be used to “chop” escalopes.

There are many varieties of knives for use in the kitchen: mezzaluna, cheese slicer, pizza knife, oyster knife, and others, but only three knives are essential: a chef’s knife, a vegetable knife, and a paring or paring knife.

Once we’ve chosen the knife we want to use, let’s get to work.
The first thing we need to learn is the correct grip of the knife.

  • Grip the blade as in the picture with your thumb and tucked index finger. The thumb lies sideways, along the handle of the knife, and the index finger sort of wraps around the handle from above
  • .

  • With your remaining three fingers, wrap the remaining three fingers around the handle of the knife

  • Don’t grip the blade and handle very tightly or you won’t be able to use the knife for long. Hold it not relaxed, but firmly enough – confidently.

The most common mistakes to avoid:

  • Do not place your thumb or index finger on the knife’s edge

  • Don’t hold a knife like a sword

The second point is how to hold your fingers correctly. We have one hand occupied with the knife, let’s deal with the other hand that holds our food.

  • Fingertips should always be tucked inward.

  • The second phalanges of the index and middle fingers are almost perpendicular. The blade of the knife is pressed against the folds of the fingers and slides over them when slicing.

  • The thumb should be pulled back, otherwise you’ll get carried away and cut your nail off in two. It kind of wraps around the vegetable or fruit and pushes it towards the knife.


The third point is which part of the knife to cut with?”
When slicing foods, we can use different parts of the knife blade. From left to right:

  • The part of the blade at the point. This is the sharpest and narrowest part of the knife. It is used for delicate slicing or slicing small pieces.

  • Centerpiece is used in most cases.

  • The palm is used for labor-intensive slicing when you need to apply more force.

And finally the fourth point is how to guide the knife correctly?
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Imagine the handle is attached to the rim of a wheel rotating along the cutting plane, keeping the tip of the knife on the board.

It takes practice and time for your hands to get used to slicing like the big name chefs in movies or shows. Start learning gradually, first without food, and when you realize that your hands are making the right moves move to merciless slicing of onions and carrots, but don’t worry if you don’t get perfect slices from the start, everything will come with time and practice, you have to shed a lot of tears over the onion before you get perfect cubes or slices of the same thickness.

Many slicing techniques are used in the professional kitchen.
Let’s take a look at the main types:

Shingling


Dicing


Julienne slices


Chiffonade slicing


Cheese slicing.

  • Parmesan, pecorino, grana padano are not cut in slices, especially since this is difficult to do with an ordinary utility knife, but are broken off with a special spatula.
  • Brie and Camembert are served whole, complete with a table knife, with which eaters cut off pieces of the desired size.
  • Mozzarella is cut with a serrated blade.

  • Moldy cheese is diced with a small all-purpose tool with a wide blade.
  • Semi-hard cheeses (Russian, Dutch, Gouda) are cut with a universal with holes in the blade.
  • Thin slicing of semi-hard cheeses is done with string knives or a knife resembling a spatula with a slit in the center part. It is also known as a “cheese slicer” – it was invented by carpenter Thor Björklund from Lillehammer in 1925.

Slicing bread

  • Bread is cut exclusively on a board designed for this purpose. Never use a board for vegetables and even less for raw meat.
  • A separate bread knife is used for slicing bread, often with a serrated sharpening.

  • Slices of molded bread are cut in half: perpendicular to the base, parallel to the base, diagonally. Baton slices are served whole.
  • The approximate thickness of the slice is 1 centimeter. Thinner slices are made only for layered sandwiches.

Slicing meat

  • The knife should be appropriate for the type of meat to be cut – fillets/meat with gristle, white/red meat and so on.
  • There should be no serrations on the blade of the meat knife.

  • Meat is only cut across the fibers, not lengthwise.
  • Meat from the bone is cut by holding the bone itself with a paper towel, and the cut itself is made in the direction away from the bone, about 1 cm wide. If it is a rib part, do the same or remove the ribs altogether.

In the process of work the knife loses its initial sharpness and to maintain it you will need a mousate, with it the cutting edge will remain perfectly sharp throughout the work. And to avoid losing sharpness due to the surface on which you work, we advise you to use an end board – monolithic of small bars with vertical fibers, such a board does not dull the knife, almost eternal and environmentally friendly.